Molycop Tools is a suite of Excel spreadsheet based programs that support plant metallurgists to optimise milling operations.
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Molycop Tools© 3.0 is a set of 63 easy-to-use Excel spreadsheets designed to help process engineers characterise and evaluate the operating efficiency of any given grinding circuit, following standardised methodologies and widely accepted evaluation criteria.
Molycop Tools incorporates a full set of digital simulators for conventional and semi-autogenous grinding applications with the corresponding mass balance and parameter estimation routines. They also include complementary spreadsheets regarding Bond’s Law calculations, grinding media ‘algebra’ and other useful utility functions.
Take your operations to the next level by exploring these additional products and services.
The initial installation and set-up of MillSlicer, MillStar and MillROC at the Edikan Gold Mine in Ghana's Ashanti Gold beltwas completed by April 2019. The optimisation strategy resulted in a sustainable increase in throughput of 27% in 8 months.
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Agnico Eagle Fosterville Gold Mine (Fosterville) operates a gold plant in Australia comprising of a crushing and grinding circuit (SAG mill with a closed loop cyclone classification circuit) followed by flotation, bacterial oxidation and leaching circuits. The lack of surge capacity between the grinding and flotation circuit and restrictions on crushing operations due to noise constraints resulted in unique set of challenges, that required the implementation of a novel control solution using advanced instrumentation.
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The objective of a MillROC improvement project at a leading Australian nickel mine was to implement a new control philosophy around the grinding circuit, which allowed for stabilisation of key operating variables. The project led to significant improvement in circuit efficiency, reduction in energy requirements and increases in throughput.
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Molycop has successfully implemented a range of optimisation projects at The Edikan Gold Mine, including mine-to-mill optimisation, advanced instrumentation, and real-time consulting services to deliver sustainable increased throughput of 27% in 8 months.
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In partnership with Mintek, we design, commission and implement advanced control systems to deliver improved outcomes for your mineral processing operations.
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The FloatStar suite of control modules utilises advanced process control to overcome design-related limitations and maximise circuit performance during operation.
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Companies worldwide depend on us to optimise their mineral processing operations. Find out more about the range of services we offer.
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At Molycop, we see innovation as a way to find solutions to some of the mining industry’s greatest challenges. We aim to improve on today so we can deliver better for tomorrow.
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