Process Characterisation: Flotation

Molycop’s Process Characterisation solutions combine advanced laboratory testing with data-driven analytics to unlock deeper insights into ore behaviour. OreVia, Molycop's holistic approach to mineral processing, empowers mining operators to optimise efficiency, maximise recovery and reduce operational risk from pit to plant.

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Advanced insight in every sample

Molycop’s Process Characterisation solutions transform how mining operators understand, predict and optimise their mineral processing circuits. By combining advanced laboratory techniques with machine learning and analytics, Molycop provides a complete view of ore mineralogical and physical properties for customers, helping maximise efficiency, recovery and profitability at every stage of processing.

Holistic process analysis

OreVia – Mapping the ore journey

OreVia is Molycop’s holistic approach to process characterisation. OreVia defines the journey of your ore through the processing circuit, providing clarity, insight and an actionable plan to optimise every step from milling to recovery.

Leveraging OreVia, Molycop delivers a comprehensive understanding of how ore behaves from extraction to processing, enabling smarter decisions that enhance throughput, maximise recovery and reduce operational risk across the entire mining operation.

Molycop's laboratory capabilities

Molycop’s laboratories are equipped with industry-leading technology to deliver precise and reliable process insights. Our process characterisation services include:

  • Abrasion Index (Mexico, Peru, Chile and Australia)
  • Bond Ball Mill Work Index (Mexico, Peru, Chile and Australia)
  • Grindability Test Mill (Mexico, Peru and Chile)
  • Grinding Media Metallurgy Laboratory (all regions except Canada)
  • Bond Work Index (Wi).

Key customer benefits

  • Comprehensive understanding of current and future ore properties and processing behaviour.
  • Enhanced ability to forecast throughput, metal production and plant performance.
  • Accurate estimation of power requirements, supported by Molycop simulation tools.
  • Reliable assessment of ore hardness and grindability to guide mill feed design and blending.

Why choose Molycop Process Characterisation?

  • Optimised process efficiency: Make informed decisions to improve throughput, recovery and product quality.
  • Reduced operational risk: Anticipate challenges and plan mitigation strategies with confidence.
  • Tailored solutions: Receive expert interpretation and actionable advice from our technical specialists.
  • Innovation and expertise: Benefit from decades of mining experience combined with advanced analytical technology.

Discover the future of process analysis

Molycop Process Characterisation is more than testing – it’s actionable insight. Partner with Molycop to gain a deep understanding of your ore, optimise your processing circuits and achieve consistent, high-value results.
 

Related Resources

58th Annual Canadian Mineral Processors Operators Conference

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Molycop delegates will attend the 58th Annual Canadian Mineral Processors Operators Conference, held 20–22 January 2026, at the Westin Hotel in Ottawa, Canada. Speak with a member of the team to find out how Molycop is leading technical innovation in comminution, flotation and process optimisation.

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Consulting & Training

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Molycop’s consulting and training services give mining professionals the skills they need to achieve optimal performance and recovery in their circuits and mineral processing operations.

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In partnership with Mintek, we design, commission and implement advanced control systems to deliver improved outcomes for your mineral processing operations.

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Australia

Australia

Molycop Australia, established in 1919, leads with advanced manufacturing plants in Newcastle, New South Wales, and Perth, Western Australia. Perth is also the home to Molycop's global process optimisation and digital technology centre.

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