Optimising grinding in real time: Insights from inside the mill

Join this Spanish-language Molycop Insights webinar for an expert-led exploration of how advanced vibration sensing, real-time data analytics, and mill performance monitoring technologies are helping mining operations gain unprecedented visibility into the internal conditions of AG, SAG, and ball mills.

When

24 September 2026

Where

Global

Language

Spanish

 

Key Focus Areas

  • Using shell-mounted vibration sensors to monitor grinding mill performance in real time.
  • Understanding how Advanced Analytics Measurements (AAM) provide visibility inside the mill.
  • Detecting liner wear and potential liner damage before critical failures occur.
  • Identifying grate plugging events and their impact on mill performance.
  • Monitoring charge impact conditions and load behaviour.
  • Optimising the relationship between ball charge and total mill load.
  • Maximising throughput while protecting liners and grinding media.
  • Applying real-world industrial case studies to improve grinding circuit performance.

Webinar Overview

Grinding is one of the most complex and energy-intensive processes in a concentrator plant. For decades, operational decisions have largely relied on indirect process variables, providing only limited insight into what is actually occurring inside the mill.

This Molycop Insights webinar entirely in Spanish, titled "Optimising Grinding in Real Time: Insights from Inside the Mill", will explore how vibration sensors installed on the mill shell, combined with advanced analytics and real-time data processing, are transforming the way AG, SAG, and ball grinding circuits are monitored and optimised.

Through industrial case studies and practical applications, attendees will discover how Advanced Analytics Measurements (AAM) provide visibility into internal operating conditions, helping identify opportunities for improvement and optimise process performance with every mill rotation.

The session will also demonstrate how real-time mill monitoring can support early detection of liner wear and damage, identification of grate plugging events, assessment of charge impact conditions, optimisation of ball charge management, and strategies for increasing throughput while protecting critical mill components.

What You'll Learn

  • How vibration-based monitoring systems provide insights into internal mill operating conditions.
  • What Advanced Analytics Measurements (AAM) are and how they support grinding circuit optimisation.
  • How real-time analytics can identify liner wear and potential liner damage at an early stage.
  • How grate plugging events can be detected and managed before they negatively affect production.
  • How charge impact conditions and load behaviour can be monitored and interpreted.
  • How to optimise the balance between ball charge and total mill load.
  • Strategies for maximising processing throughput while protecting liners and grinding media.
  • Practical examples of how advanced mill analytics are being applied in operating concentrators.

Who the Webinar is for?

  • Metallurgists
  • Plant operators
  • Process engineers
  • Control and advanced process control engineers
  • Reliability engineers
  • Grinding and comminution specialists
  • Technical and operational improvement teams
  • Mining professionals interested in grinding circuit optimisation
  • Anyone passionate about grinding and mineral processing performance

Date and Time

24 September 2026


Locations and Times

  • Vancouver (PDT) – 11:00 AM
  • Santiago – 2:00 PM
  • Toronto / Montreal – 2:00 PM
  • Brazil – 3:00 PM

Presenter

Eduardo Nunez
Presenter
Eduardo Nunez
Vice President – Process Optimisation
Eduardo Nunez’s passion is operational excellence in real-time. He employs process control techniques combined with AI/ML to achieve safer, environmentally friendly and profitable operations in real-time. Over the last two decades, he has been rewarded with multiple learnings, achievements and innovations in the mineral processing industry. 

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