Carbon Inventory Management in a Carbon-in-Leach Circuit

Six C2 carbon concentration meters installed in PNG’s Hidden Valley Gold and Silver Mine have improved carbon management in the mine’s CIL circuit and significantly optimised metal recovery.

Key Facts

  • Installation of six carbon concentration meters (C2 meters) in the Hidden Valley mine has improved carbon management in the mine’s CIL circuit.
  • The C2 meters are explicitly designed to measure and provide continuous online monitoring of the carbon concentration in the slurry tanks. 
  • The mine’s C2 meters have mitigated sources of error and provide an accurate and repeatable real-time estimate of total carbon inventory.
Hidden Valley Mine's C2 meters use the principle of ultrasonic attenuation to determine the carbon concentration in CIL tanks in real-time. The accurate measurement of this variable for managing carbon inventory is a critical parameter in the efficient operation of the CIL circuit.

As this paper shows, integrating accurate high-frequency carbon  concentration readings into an automated carbon inventory management system can have significant benefits. These include the following:
  • Maintaining a consistent carbon profile in the CIL circuit and enabling the implementation of an efficient carbon movement strategy
  • Effective management of events such as carbon transfer to the CIL circuit, carbon transfer between tanks and carbon recirculation between the CIL circuit and elution
  • Preventing over- or under-transferring of carbon from one tank to the other
  • Determining if there is carbon leakage or short circuiting between tanks
  • Compensating for variability in equipment performance
  • Maintaining a consistency in the process, independent of operator’s experiences
  • Automatically detecting if carbon transfer pumps are not functioning properly.

By installing the C2 meters the mine has experienced a significant reduction in soluble gold and silver losses to the CIL tails. It’s estimated that, over a 12-month period, the improvement to the bottom line due to reduced gold losses is around AU$5 million.

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