Cement MillScan – Enhance Efficiency, Reduce Energy

Cement MillScan is a next-generation instrument used to increase profitability of a cement-producing operation by increasing throughput and reducing energy costs.

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  • Precise mill fill level measurement that can be used to increase the ROI of your existing mill.
  • Zero cross talk from adjacent (nearby) mills.
  • All digital system, no component drift, not affected by temperature, dust or dirt as is the case in typical mic-based systems.
  • 4-20mA output for traditional automated loop control in the production control room.
  • 3X resolution when compared to microphone-based systems.
  • Fast and easy installation that typically can be performed in less than two hours and does not require mill shutdown.
  • A quick calibration procedure that can be performed in less than five minutes per sensor when the mill is operating under normal conditions. i.e. The mill is filled to a level that is used in normal ‘day to day’ production.
  • Signal sensitivity changes can be made very quickly without re-calibrating the unit.
Cement MillScan Cement-MillScan graph

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Cement MillScan uses vibration-based technologies to measure mill volume fills in single, double, or triple compartment mills at high frequency, allowing efficient manual or automated expert control of the milling circuit. 

Cement MillScan provides the necessary measurements to operate a ball mill at optimal power-to-load ratio, maximising throughput, minimising energy consumption and maximising liner life. 

With more than 400 installations globally and 15 years of experience, Molycop’s Cement MillScan is the world’s leading mill vibration technology.

Benefits of Cement MillScan

Improve milling efficiency with the following benefits:

  • Optimised milling throughput – Controlling the mill fill level rather than bearing pressure increases milling capacity
  • Increase mill efficiency – Improve mill power utilisation by grinding optimally
  • Reduce opex – Reduce ball consumption/ton milled and reduce liner wear by operating the mill at an optimal fill level.
  • Commissioning and onboarding services – Professional assistance for seamless integration and setup of Cement MillScan
  • Premium technical support – Dedicated support from experts to address any technical issues or questions
  • Exclusive software upgrades – Access to the latest software updates and features for continuous improvement
  • Customised data analytics – Tailored data analysis solutions to extract valuable insights for process optimisation
  • Local support.

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