General Control Services

Molycop has a wide range of skills and expertise in designing and commissioning control systems for plant stabilisation and optimisation.

Make An Enquiry


  • P&ID Review.
  • Instrumentation auditing.
  • Process control auditing.
  • Commissioning of control associated instrumentation.
  • PLC & SCADA programming and testing (Rockwell Automation / Allen Bradley and others)
  • Troubleshooting process control problems.
  • Optimising controller settings (tuned optimally for process conditions).
  • Design, implementation and commissioning of advanced process control strategies / philosophies.
  • Process control & advanced control training.

Molycop designs and commissions control systems that provide improved process stability and streamlined plant operations. 

Our knowledge is applied to advanced control solutions, using StarCS products from Mintek, as well as standard PLC control. We provide ongoing services through annual support agreements and on an ad-hoc basis. 

Benefits of General Process Control Services

  • Improved process stability
  • Easier and more streamlined plant operation
  • Better handling of process disturbances – e.g. during plant start-ups and shut-downs
  • Better product quality/grade through fine tuning of process variables
  • Increased recovery/throughput through optimisation
  • Efficient use of reagents and chemical additions
  • Built-in process control safety features for treating abnormal plant behaviour.

We offer a comprehensive range of General Control Services that can be seamlessly integrated with our advanced process control solutions, catering to the specific needs of each client's circuit. 

With our expertise in plant stabilisation and optimisation, we can tailor our control systems to enhance the efficiency and performance of various process circuits. Whether it's utilising our StarCS products or standard PLC control, we provide flexible solutions that maximise productivity and ensure smooth operations. 

By leveraging our General Control Services in conjunction with our advanced process control offerings, clients can unlock the full potential of their circuits and achieve optimal results.

Related Products & Services

Unlock your full potential

Take your operations to the next level by exploring these additional products and services.




Tailored Training Courses

Related Resources

MillROC Improvement Project at Australian Nickel Mine

MillROC Improvement Project at Australian Nickel Mine

The objective of a MillROC improvement project at a leading Australian nickel mine was to implement a new control philosophy around the grinding circuit, which allowed for stabilisation of key operating variables. The project led to significant improvement in circuit efficiency, reduction in energy requirements and increases in throughput.

Read More
Edikan: Continuous Improvement with MillROC Support

Edikan: Continuous Improvement with MillROC Support

Molycop has successfully implemented a range of optimisation projects at the Edikan Gold Mine, including mine-to-mill optimisation, advanced instrumentation, and real-time consulting services to deliver sustainable increased throughput of 27% in 8 months.

Read More
Advanced Control

Advanced Control

In partnership with Mintek, we design, commission and implement advanced control systems to deliver improved outcomes for your mineral processing operations.

Read More
Process Optimisation

Process Optimisation

Companies worldwide depend on us to optimise their mineral processing operations. Find out more about the range of services we offer.

Read More


At Molycop, we see innovation as a way to find solutions to some of the mining industry’s greatest challenges. We aim to improve on today so we can deliver better for tomorrow.

Read More

Cookie Settings

We use cookies, including third party cookies, for operational purposes, statistical analyses, to personalize your experience, provide you with targeted content tailored to your interests and to analyze the performance of our advertising campaigns.

To find out more about the types of cookies, as well as who sends them on our website, please visit our dedicated guide to managing cookies.