Cement Mill

Molycop’s MillSlicer, adaptable for use in cement mills, is a next-generation mill vibration instrument designed to help cement producers improve throughput and reduce energy costs.

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Features

  • Precise mill fill level measurement that can be used to increase ROI
  • Zero cross talk from adjacent (nearby) mills
  • All-digital system, no component drift, not affected by temperature, dust or dirt, as is the case in typical mic-based systems
  • 4-20mA output for traditional automated loop control in the production control room
  • 3 x resolution when compared to microphone-based systems
  • Fast and easy installation can typically be performed in less than two hours and does not require mill shutdown
  • Quick calibration procedure can be performed in less than five minutes per sensor when the mill is operating under normal conditions – i.e. the mill is filled to a level that is used in normal ‘day-to-day’ production
  • Signal sensitivity changes can be made very quickly without re-calibrating the unit

Overview

Molycop’s MillSlicer for cement plants uses vibration-based technologies to measure mill volume fills in single, double or triple compartment mills at high frequency, allowing efficient manual or automated expert control of the milling circuit. 

Molycop’s MillSlicer provides the necessary measurements to operate a cement mill at optimal power-to-load ratio, maximising throughput, minimising energy consumption and maximising liner life. 

With more than 400 installations globally, Molycop’s MillSlicer for cement plants is the world’s leading mill vibration technology.


Optimised milling

Molycop’s MillSlicer for cement plants provides the necessary measurements to operate a cement mill at optimal power-to-load ratio, maximising throughput, minimising energy consumption and maximising liner life.

Molycop’s Advanced Process Control solutions integrate seamlessly with input from the MillSlicer for cement plants, enabling automated control to achieve optimised milling performance.

Typical Uses

Molycop MillSlicer for cement mills is used by cement-producing operations to achieve precise mill fill level measurements, enable optimal power-to-load ratios, maximise throughput and improve profitability.

Benefits

  • Optimise milling throughput: Controlling the mill fill level rather than bearing pressure increases milling capacity
  • Increase mill efficiency: Improve mill power utilisation with optimal grinding
  • Reduce OpEx: Reduce ball consumption/ton milled and reduce liner wear by operating the mill at an optimal fill level.
  • Commissioning and onboarding services: Professional assistance for seamless integration and setup of MillSlicer for cement mills.
  • Premium technical support: Dedicated support from experts to address any technical issues or questions.
  • Exclusive software upgrades: Access to the latest software updates and features for continuous improvement.
  • Customised data analytics: Tailored data analysis solutions to extract valuable insights for process optimisation.
  • Local support: Comprehensive local assistance when it’s required. 

Downloads

Milling / Metallurgist / Process engineer / Purchasing procurement officer / Products / Download / Tech Sheets & Brochures Cement MillScan

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